Weight Bearing Floor
A high density molded base spreads the several kilogram load of a filled battery across the whole carton footprint.
EPS Battery Packaging Built for Heavy Cells
What we do
What is EPS Battery Packaging?
A battery is dense, heavy and unforgiving. It stores acid, it carries live terminals and it can short circuit if the box gives way. RPS EPS Insulation and Packaging makes molded EPS cradles and terminal protectors that carry inverter, UPS, car and solar batteries safely through every stage of transport.
The foam floor absorbs the shock of drops and rough road handling, the side walls stop the battery slamming into the carton and a molded cap keeps the terminals and vent caps from being crushed. Battery makers, distributors and solar installers across Bangladesh rely on these trays to reduce leak and damage claims.
- Carries the full battery weight without sinking
- Protects terminals from pressure and short circuits
- Keeps vent caps and electrolyte safe on impact
- Stops the case cracking against the carton wall
- Spreads load when batteries stack in pairs
- Made from high density EPS for heavy cells
Why EPS wins
Benefits of EPS Packaging
Terminal Guard Design
A molded cover separates the terminals so nothing conductive can bridge them and cause a short during transit.
Safe Double Stacking
Load spreading pads let two batteries share one pallet position without the lower case cracking.
Thin But Strong Walls
EPS delivers rigidity without the bulk of timber crates, so freight volume stays efficient per pallet.
Model Sized Pockets
We size the cradle to your exact case dimensions so the battery cannot rock during cornering.
Damage Claims Capped
A cracked case and a leaked battery costs far more than the foam that prevents it. The packaging pays for itself.
Our range
Battery Types We Package
Inverter and UPS Battery
Cradles for tall tubular inverter batteries with terminal caps fitted.
Car and Light Commercial Battery
Compact trays for 35 to 150 amp hour vehicle batteries.
Solar and Gel Battery
Gel and AGM batteries need clean support and protection for valve vents.
Sealed Lead Acid Battery
SLA cells for UPS systems and telecom base stations.
Lithium and E Rickshaw Pack
Custom fitted EPS for new generation battery packs and E rickshaw cells.
Heavy Duty Truck and Export
Reinforced high density EPS for sealed shipping container loads.
How we work
Our Manufacturing Process
Product Measurement and Design Analysis
We measure the battery closely and study its dimensions, weight and fragile zones before planning the mold geometry.
Custom Mold Development
A dedicated EPS mold is engineered to match the exact profile of the battery for a snug, stable fit.
EPS Bead Expansion
Raw EPS beads are pre expanded and conditioned to the density that suits the product weight.
Precision Molding and Shaping
Steam fuses the beads inside the mold, forming clean, precise protective shapes in one piece.
Quality Inspection
Each molded piece is checked for dimensional accuracy, bead fusion and surface finish.
Protection Performance Testing
Fit and drop tests confirm the cushions hold the product steady through real transit conditions.
Bulk Production and Delivery
Once approved, the mold runs in volume and batches are delivered to your line on schedule.
Who we serve
Industries We Serve
Battery Manufacturers
Inverter and UPS Companies
Solar Equipment Distributors
Car and Auto Spare Retailers
E Rickshaw Suppliers
Telecom Base Station Operators
Industrial Power Distributors
Export Battery Traders
More from RPS
Our Demandable Products
EPS Sandwich Panel
Lightweight insulated panel for walls, roofs and cold storage construction.
Explore EPS Panel →
PU Sandwich Panel
Premium polyurethane core panel for maximum thermal efficiency.
Explore PU Panel →
Rockwool Sandwich Panel
Fire rated mineral wool panel for safety critical buildings.
Explore Rockwool Panel →
EPS Sheet / Block
High density EPS blocks and sheets for insulation, packaging and construction.
Explore EPS Sheet →
Rockwool Insulation
Premium mineral wool insulation rolls and slabs for thermal and acoustic performance.
Explore Rockwool Insulation →
Pipe Insulation
EPS, PU and Rockwool pipe sections for hot and cold water systems.
Explore Pipe Insulation →
Freezer Van Panel
Insulated panels for freezer truck and van body construction.
Explore Freezer Van Panel →RPS advantage
Why Choose RPS EPS Insulation and Packaging?
Manufactured Locally
Dhaka based molding keeps heavy protective EPS affordable and quick to restock.
Engineered for the Cell
Case dimensions, terminal height and weight are all read into the mold design.
Direct Mill Pricing
Battery makers buy straight from the molder at volume friendly rates.
Line Production Ready
We keep up with battery plants running thousands of cells a day.
Rigid Batch Control
Density cuts and dimensional checks keep every tray load bearing and terminal safe.
Packaging Consultation
We help you design carton and foam together for the best pallet pattern.
Get started
Protect Every Battery You Ship
Send RPS EPS Insulation and Packaging your battery model and carton size. We will design the base tray and terminal cap set that carries your cells safely nationwide.