Best Thermal Insulation
PU foam has the lowest thermal conductivity (0.022 W/mK) of any insulation core, reducing energy costs by up to 60% compared to traditional materials.
High-Quality PU Sandwich Panel for Insulation & Construction
Construction technology
What is a PU Sandwich Panel?
A PU (Polyurethane) Sandwich Panel consists of a high-performance rigid polyurethane foam core bonded between two layers of pre-painted galvanized steel (PPGI) sheets. This advanced composite panel delivers the highest thermal insulation efficiency among all Sandwich Panel types, making it the preferred choice for energy-critical applications.
The closed-cell PU foam core provides exceptional thermal resistance with minimal thickness, while the steel outer layers ensure structural rigidity and weather protection. Panels are available in thicknesses from 40mm to 150mm and can be manufactured in custom lengths up to 12 meters.
- Pre-painted galvanized steel (PPGI) outer layers
- High-density rigid polyurethane (PU/PUR) foam core
- Thickness options from 40mm to 150mm
- Standard 1 meter width, up to 12 meters long
- Steel sheet thickness 0.4mm to 0.6mm
- Thermal conductivity of 0.022 W/mK — best in class
Key advantages
Key Features of PU Sandwich Panels
High Structural Strength
The rigid foam core provides excellent compressive strength while remaining lightweight, supporting large-span wall and roof applications.
Energy Efficient
Outstanding insulation performance lowers HVAC running costs significantly, delivering long-term savings for cold storage and climate-controlled facilities.
Fire Retardant Options
Available with fire-retardant additives and B1/B2 fire ratings for safer construction in sensitive projects and public buildings.
Moisture and Chemical Resistant
Closed-cell PU structure resists water absorption and chemical exposure, ensuring long-term durability in harsh environments.
Quick Installation
Precision-engineered tongue-and-groove joints allow fast, secure panel assembly, reducing labor time and construction costs.
Where they're used
Applications of PU Sandwich Panels
Cold Storage and Freezer Rooms
Industry-leading insulation maintains precise temperatures for food, pharmaceutical and chemical storage with minimal energy consumption.
Clean Rooms and laboratories
Provides sterile, temperature-controlled environments for pharmaceutical, electronics and sensitive manufacturing.
Poultry and Livestock Farms
Maintains consistent temperatures for optimal livestock growth while reducing heating and cooling costs.
Industrial Warehouses and Factories
Energy-efficient wall and roof systems that reduce operational costs for large industrial buildings.
Food Processing Plants
Hygienic, easy-to-clean panels that meet food safety standards while maintaining strict temperature control.
Pharmaceutical and Healthcare Facilities
Controlled environments for sensitive medical and pharmaceutical manufacturing operations.
How we work
Our Manufacturing Process
Steel Sheet Preparation
PPGI or PPGL steel coils are cut, shaped and pre-treated for optimal bonding with the PU foam core.
PU Foam Injection
Polyol and isocyanate components are precisely mixed and injected between the two steel sheets.
Continuous Lamination
The panel passes through a double-belt laminator where the PU foam expands and bonds under controlled pressure and temperature.
Curing and Formation
The injected PU foam cures in place, creating a rigid closed-cell core with uniform density and bond strength.
Precision Cutting
Continuous panels are cut to the exact length specified by the project requirements.
Quality Inspection
Each panel is checked for dimensional accuracy, bond integrity, surface finish and thermal performance.
Packaging and Delivery
Approved panels are bundled, protected and delivered to project sites across Bangladesh.
More from RPS
Our Demandable Products
EPS Sandwich Panel
Lightweight insulated panel for walls, roofs and cold storage construction.
Explore EPS Panel →
Rockwool Sandwich Panel
Fire rated mineral wool panel for safety critical buildings.
Explore Rockwool Panel →
EPS Sheet / Block
High density EPS blocks and sheets for insulation, packaging and construction.
Explore EPS Sheet →
EPS Packaging
Custom molded EPS packaging for appliances, electronics and industrial products.
Explore EPS Packaging →
Rockwool Insulation
Premium mineral wool insulation rolls and slabs for thermal and acoustic performance.
Explore Rockwool Insulation →
Pipe Insulation
EPS, PU and Rockwool pipe sections for hot and cold water systems.
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Freezer Van Panel
Insulated panels for freezer truck and van body construction.
Explore Freezer Van Panel →RPS advantage
Why Choose RPS Construction?
Local Manufacturer in Bangladesh
Factory-direct supply with competitive pricing and fast delivery across all 8 divisions.
Custom Sizes and Thickness
Panels tailored to match your exact project specifications and building requirements.
Commitment to Quality
Strict quality control at every stage ensures durability and long-term thermal performance.
Complete Solutions
We also supply EPS Sandwich Panels, Rockwool Panels and EPS Packaging for full project needs.
Experienced Installation Team
Professional installation services ensure panels perform as designed from day one.
Nationwide Delivery
We deliver to project sites across all 8 divisions of Bangladesh.
Engineering data
Technical Specifications (Available on Request)
40mm – 150mm Thickness
Thicker options for maximum insulation performance.
Custom Lengths up to 12m
Manufactured to your exact project requirements.
Wall & Roof Panel
Suitable for both wall cladding and roofing applications.
Full Datasheet
Detailed technical data available on request.
Want the complete technical datasheet for PU Sandwich Panels? Contact us at info@rpsbd.com or call +880 1722-977 777.
Pricing
PU Sandwich Panel Contact for Pricing
Premium insulation panels � factory-direct pricing from RPS Construction
PU (Polyurethane) sandwich panel prices in Bangladesh are higher than EPS but deliver significantly better thermal insulation � making them the preferred choice for deep-freeze facilities, pharmaceutical cold chains, and food processing plants where temperature precision is critical.
Pricing factors: Panel thickness (40mm�150mm), steel skin specification (PPGI, Galvalume, or Stainless Steel), isocyanate density, and project volume. PU panels offer long-term energy savings that offset the initial investment within 2�3 years of operation.
FAQ
Frequently Asked Questions
What is the price of PU sandwich panel in Bangladesh?
PU sandwich panel prices in Bangladesh range from BDT 650 to BDT 1,200 per square foot depending on thickness, steel specification, and order quantity. PU panels cost more than EPS but offer 30�40% better thermal insulation � resulting in significant energy savings for cold storage and freezer applications.
How does PU compare to EPS for insulation?
PU foam has a thermal conductivity of approximately 0.022�0.028 W/m�K, compared to EPS at 0.035 W/m�K. This means a 100mm PU panel provides insulation equivalent to approximately 140mm EPS � making PU the superior choice when space is limited or extreme temperatures must be maintained.
What is the R-value of PU sandwich panels?
A 100mm PU sandwich panel achieves an R-value of approximately R-4.5 to R-5.0 (IP units) or U-value of 0.22 W/m��K. This exceptional thermal resistance makes PU panels ideal for deep-freeze facilities maintaining temperatures of -25�C to -40�C.
Are PU panels suitable for deep freeze applications?
Absolutely. PU sandwich panels are the industry standard for deep-freeze storage (-25�C to -40�C), ice cream factories, frozen fish storage, and pharmaceutical cold chains. The closed-cell PU structure prevents moisture ingress and maintains consistent temperature � critical for product quality and safety compliance.
What steel thickness is used in PU panels?
RPS PU sandwich panels use 0.4mm to 0.6mm pre-painted galvanized steel (PPGI) or Galvalume steel skins. The steel is bonded to the PU core under high pressure, creating a composite panel with excellent structural rigidity and weather resistance.
Do you offer PU panel installation service?
Yes. RPS Construction provides complete installation support across Bangladesh. Our experienced installation teams handle panel fixing, sealing, flashing, and cold-room door installation. We also provide technical guidance for contractors who prefer to handle installation in-house.
Learn more
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Looking for high-performance PU Sandwich Panels in Bangladesh? RPS Construction offers the best thermal insulation efficiency, quality you can trust, at prices you'll love. Contact us today for a free consultation or quotation.