Cell Style Isolation
Every mug or glass sits in its own pocket, so one broken shard or one sharp rim never touches its neighbour.
EPS Packaging for Mugs, Glassware and Fragile Goods
What we do
What is EPS Mug Packaging?
A mug is ceramic, weighted and unforgiving. Knocked against another mug in a box and it chips; dropped and it breaks. RPS EPS Insulation and Packaging makes individual molded mug sleeves, glassware trays and fragile item inserts that separate every piece from its neighbours.
Each item locks into its own EPS cell, isolated from shock, from its fellow items and from the carton walls. Giftware brands, ceramic mills and online gift sellers use this system to ship sets that arrive whole, with the glaze unmarked and the packaging looking as premium as the product.
- Individual cells stop pieces striking each other
- Soft EPS walls guard glaze and prints
- Snug fit prevents movement on rough roads
- Handle pockets protect the weakest point
- Presents gift sets beautifully inside the box
- Works for ceramics, glassware and vases
Why EPS wins
Benefits of EPS Packaging
Handle Pockets
Handles are the first casualty in giftware. Our molded pockets take the pressure off the joint where they meet the body.
Chip Risk Removed
Rims and glaze stay clear of corrugated edges, cutting the small chips that make a mug unsellable.
Set Arithmetic
Six, twelve and twenty four piece sets assemble from identical cells, speeding up the packing line.
Light Gift Freight
EPS keeps gift parcels light, so online gift delivery stays affordable and fast.
First Impression Packaging
A branded EPS cradle makes opening the box an experience, lifting the perceived value of the gift.
Our range
Fragile Item Types We Protect
Ceramic Mug Single
One piece sleeve for shipping a single mug in corrugated mailer.
Mug and Saucer Set
Dual pocket trays that keep cup and saucer separate yet together.
Glassware and Tumbler
Deep cell supports for glasses, tumblers and crystal stemware.
Vase and Bottle
Tall molded sleeves that stop slender pieces rocking in the box.
Promotional and Printed Mug
Print side protection so logos and branding arrive untouched.
Gift Set and Premium Box
Custom insert trays that present gift collections in one box.
How we work
Our Manufacturing Process
Product Measurement and Design Analysis
We measure the mug closely and study its dimensions, weight and fragile zones before planning the mold geometry.
Custom Mold Development
A dedicated EPS mold is engineered to match the exact profile of the mug for a snug, stable fit.
EPS Bead Expansion
Raw EPS beads are pre expanded and conditioned to the density that suits the product weight.
Precision Molding and Shaping
Steam fuses the beads inside the mold, forming clean, precise protective shapes in one piece.
Quality Inspection
Each molded piece is checked for dimensional accuracy, bead fusion and surface finish.
Protection Performance Testing
Fit and drop tests confirm the cushions hold the product steady through real transit conditions.
Bulk Production and Delivery
Once approved, the mold runs in volume and batches are delivered to your line on schedule.
Who we serve
Industries We Serve
Ceramic and Tableware Mills
Giftware Brands
Ecommerce Gift Sellers
Retail Kitchenware Chains
Print and Promo Products
Hotelware Suppliers
Craft and Handicraft Exporters
Glassware Importers
More from RPS
Our Demandable Products
EPS Sandwich Panel
Lightweight insulated panel for walls, roofs and cold storage construction.
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PU Sandwich Panel
Premium polyurethane core panel for maximum thermal efficiency.
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Rockwool Sandwich Panel
Fire rated mineral wool panel for safety critical buildings.
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EPS Sheet / Block
High density EPS blocks and sheets for insulation, packaging and construction.
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Rockwool Insulation
Premium mineral wool insulation rolls and slabs for thermal and acoustic performance.
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Pipe Insulation
EPS, PU and Rockwool pipe sections for hot and cold water systems.
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Freezer Van Panel
Insulated panels for freezer truck and van body construction.
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Why Choose RPS EPS Insulation and Packaging?
Molded in Dhaka
Domestic molding makes premium fragile item packaging affordable for even small gift brands.
Made for the Piece
We match the cell to the exact mug, glass or set you sell.
Set Friendly Pricing
Trays and sleeves price well at volume, keeping per set costs low.
Order Size Flexible
A single retail SKU or a nationwide set launch, our line handles both.
Clean Precision Molding
Smooth fused walls and exact dimensions keep every cell true to form.
Design Meets Retail
We collaborate on inserts that protect on the road and present beautifully on arrival.
Get started
Ship Your Fragile Goods Whole
RPS EPS Insulation and Packaging designs mug sleeves, glassware trays and gift inserts for any fragile line. Share your item sizes and we will build the package that keeps every piece perfect.