Motor Lock Protection
The central motor cradle grips the body so the heavy rotating mass cannot shift inside the carton and snap its mounting studs.
EPS Ceiling Fan Packaging That Delivers Straight Blades
What we do
What is EPS Ceiling Fan Packaging?
A ceiling fan is a heavy motor swinging three or four long aluminium blades. Dropped, a blade bends, a shaft bends and the whole fan wobbles forever after. RPS EPS Insulation and Packaging molds the motor cradle, blade separators and top cover that make up a complete ceiling fan package.
The motor locks into a molded EPS block that absorbs road shock. The blades slide into individual EPS slots so they never rub, scratch or bend against each other. From the fan factory to a shop shelf or an online delivery, the box arrives ready to hang and balance.
- Holds the motor rigid against drops and jolts
- Keeps blades separated so edges stay true
- Protects the shaft from bending on impact
- Cushions the down rod and canopy fittings
- Prevents scratches on the blade finish
- Reduces wobbling complaints after installation
Why EPS wins
Benefits of EPS Packaging
Blade Channel Discs
Molded separator discs hold each blade in its own channel, keeping the leading edges straight and the finish unmarked.
Featherlight Freight
EPS adds almost no weight, keeping the shipping cost of a fan box close to the weight of the fan itself.
Stacking Strength
The foam frame carries the load when cartons are stacked in shop storerooms and delivery vans.
Moisture Proof Storing
Closed cell foam keeps humidity away from the motor windings and the blade decals during warehouse storage.
Less Wobble Claims
A fan that arrives with a straight shaft and true blades installs without the complaints that eat into dealer margins.
Our range
Fan Types We Package
Domestic Ceiling Fan
Complete motor cradle plus blade discs for 48 to 60 inch models.
High Speed Industrial Fan
Heavier wall foam for big motors and wide blades used in factories.
Exhaust Fan
Compact molded frames for wall and window exhaust fans of all sizes.
Pedestal and Table Fan
Protection for the base, pole and oscillating head assembly.
Wall Mounted Fan
Foam sleeves that keep the body and mounting bracket secure together.
LED and Antique Fan
Extra guarding for decorative models with glass and lighting modules.
How we work
Our Manufacturing Process
Product Measurement and Design Analysis
We measure the ceiling fan closely and study its dimensions, weight and fragile zones before planning the mold geometry.
Custom Mold Development
A dedicated EPS mold is engineered to match the exact profile of the ceiling fan for a snug, stable fit.
EPS Bead Expansion
Raw EPS beads are pre expanded and conditioned to the density that suits the product weight.
Precision Molding and Shaping
Steam fuses the beads inside the mold, forming clean, precise protective shapes in one piece.
Quality Inspection
Each molded piece is checked for dimensional accuracy, bead fusion and surface finish.
Protection Performance Testing
Fit and drop tests confirm the cushions hold the product steady through real transit conditions.
Bulk Production and Delivery
Once approved, the mold runs in volume and batches are delivered to your line on schedule.
Who we serve
Industries We Serve
Ceiling Fan Manufacturers
Fan Importers and Assemblers
Electrical Goods Wholesalers
Hardware Retail Chains
Ecommerce Platforms
Electrical Accessory Distributors
Lighting and Fan Stores
Export Oriented Electrical Manufacturers
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High density EPS blocks and sheets for insulation, packaging and construction.
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Why Choose RPS EPS Insulation and Packaging?
Molded in Bangladesh
Local molding means fans are packed and moving without long waits on imported foam.
Made for Your Fan
We match the cradle and blade geometry to your exact model and motor size.
Honest Factory Prices
Volume production at the mill keeps your per unit packaging cost flat.
Season Prepared Output
Pre summer we build fan packaging stock so your production never waits on boxes.
Steady Fit and Finish
Every molded piece is checked so blades settle into the same snug channel every time.
Packaging Advice Included
We help you pick density and layout so a full fan kit packs fast on the line.
Get started
Pack Your Fans the Right Way
Share your fan model with RPS EPS Insulation and Packaging and we will design a motor cradle and blade disc set that delivers every unit straight, balanced and ready to sell.