Weight Spread and Support
A filled refrigerator is heavy, so our blocks distribute its weight evenly across the carton and the pallet underneath. Stacked units stay level and the base frame is not crushed.
Custom EPS Refrigerator Packaging for Safe Delivery
What we do
What is EPS Refrigerator Packaging?
A refrigerator is one of the heaviest and most fragile appliances in the home appliance market. The compressor is precision mounted, the condenser coils are soft copper and the doors and glass shelves shatter on impact. RPS EPS Insulation and Packaging makes molded EPS end caps, corner blocks and pads that lock every model in place inside its carton.
Expanded polystyrene absorbs energy on impact the same way a helmet absorbs a fall. Because the foam is custom molded to each model, the cabinet does not shift, the compressor stays on its mounts and the finish arrives scratch free. Manufacturers, importers and delivery networks across Bangladesh use our EPS refrigerator packaging to cut damages and returns.
- Protects compressor mounts and condenser coils
- Prevents door and hinge damage in transit
- Stops glass shelves and crisper trays from cracking
- Holds heavy cabinets steady while stacked
- Shields the painted finish from scuffs and dents
- Reduces claims, returns and replacement costs
Why EPS wins
Benefits of EPS Packaging
Light Yet Strong
EPS is mostly air, so it adds almost nothing to the shipping weight. That keeps freight costs low while still holding a multistage compressor steady on a bumpy road.
Model Specific Fit
We mold to the exact width, depth and height of your model. The cabinet locks into the foam with no rocking, so there is no point of contact stress during cornering or braking.
Stackable Design
Interlocking top pads let distributors stack refrigerators two and three high in the warehouse without transferring load onto the doors or glass shelves.
Moisture Tolerant
The closed cell structure shrugs off the humidity of monsoon season. Pads stay rigid and protective even after long storage in damp godowns and seaport containers.
Lower Cost per Unit
Custom molded EPS repeat cheaply at volume. One mold produces thousands of identical, dependable cushions at a fraction of the price of timber framing or bespoke inflatable kits.
Our range
Refrigerator Types We Package
Single Door Refrigerator
Molded top and base caps with corner protection for compact single door models.
Double Door and Side by Side
Reinforced blocks that protect wide doors, hinges and the internal water line fittings.
Chest Freezer
Deep corner posts and lid pads for horizontal freezers used in shops and cold stores.
Direct Cool and No Frost
Pads cut for condenser placement so rear coils and the fan housing stay clear in transit.
Commercial Display Chiller
Heavy duty EPS for glass fronted display units moving between manufacturers and supermarkets.
Export Packed Refrigerator
High density foam and thicker walls for sea freight, stacking and rough port handling overseas.
How we work
Our Manufacturing Process
Product Measurement and Design Analysis
We measure the refrigerator closely and study its dimensions, weight and fragile zones before planning the mold geometry.
Custom Mold Development
A dedicated EPS mold is engineered to match the exact profile of the refrigerator for a snug, stable fit.
EPS Bead Expansion
Raw EPS beads are pre expanded and conditioned to the density that suits the product weight.
Precision Molding and Shaping
Steam fuses the beads inside the mold, forming clean, precise protective shapes in one piece.
Quality Inspection
Each molded piece is checked for dimensional accuracy, bead fusion and surface finish.
Protection Performance Testing
Fit and drop tests confirm the cushions hold the product steady through real transit conditions.
Bulk Production and Delivery
Once approved, the mold runs in volume and batches are delivered to your line on schedule.
Who we serve
Industries We Serve
Refrigerator Manufacturers
Home Appliance Importers
Retail Chains
Ecommerce Sellers
Kitchen and Furniture Retailers
Logistics and Delivery Companies
Appliance Storage Warehouses
Export Oriented Manufacturers
More from RPS
Our Demandable Products
EPS Sandwich Panel
Lightweight insulated panel for walls, roofs and cold storage construction.
Explore EPS Panel →
PU Sandwich Panel
Premium polyurethane core panel for maximum thermal efficiency.
Explore PU Panel →
Rockwool Sandwich Panel
Fire rated mineral wool panel for safety critical buildings.
Explore Rockwool Panel →
EPS Sheet / Block
High density EPS blocks and sheets for insulation, packaging and construction.
Explore EPS Sheet →
Rockwool Insulation
Premium mineral wool insulation rolls and slabs for thermal and acoustic performance.
Explore Rockwool Insulation →
Pipe Insulation
EPS, PU and Rockwool pipe sections for hot and cold water systems.
Explore Pipe Insulation →
Freezer Van Panel
Insulated panels for freezer truck and van body construction.
Explore Freezer Van Panel →RPS advantage
Why Choose RPS EPS Insulation and Packaging?
Made in Bangladesh
We mold locally in Dhaka, so lead times are short, freight is local and the foam matches our own climate.
Designed Around Your Model
Send a drawing or a sample unit and we engineer a mold that hugs it exactly.
Factory Pricing
As the manufacturer you talk to the mill, not a middleman, and volume pricing kicks in fast.
Production at Scale
From a pilot batch to thousands of units a month, our molding lines keep pace with your dispatch plan.
Consistent Batch Quality
Density, bead fusion and dimension are checked on every run so every carton protects like the first.
Hands On Support
One team handles design, mold, production and delivery and stays on call through the whole process.
Get started
Get Your Refrigerator Packaging Today
Tell RPS EPS Insulation and Packaging your model size and monthly volume. We design the cushions, cut the mold and deliver production batches that protect your refrigerators from the factory floor to the customer door.